Move the remote lever, shifting the gear case through forward, neutral and reverse while spinning the propeller slowly, by hand. Shop, read reviews, or ask questions about Control Cables at the official West Marine online store. NOTE: Install the shift cable to the engine first. Tighten the cable adjuster jam-nut with the wrenches. The throttle control cable runs from the remote throttle lever on your dash to the throttle arm on the carburetor of your outboard motor. How to Adjust a Yamaha Outboard Carburetor. Position remote control into neutral. Move to the carburetor and move the engine's throttle lever so the spark lever stop screw, the screw next to the throttle arm where you attached the cable, is against its stop. $58.40. As your assistant does so, shift the gear lever from neutral to forward then half the distance back toward neutral. Cut Mounting Holes. There are a couple of key components you’ll want to look for before you start, including Yamaha outboard control cables, Yamaha outboard steering cables, and Yamaha outboard wiring harnesses. Place the barrel of the shift into the bottom hole in the barrel holder. Control cables must be straight as they exit the remote control. Shift Cable Installation 1. Related How to Install an Outboard Throttle Control Cable. Tighten the cable trunnion with the adjustable wrench to secure the cable. Since 1968, West Marine has grown to over 250 local stores, with knowledgeable Associates happy to assist. Move the remote throttle into gear and out of gear several times to check the operation of the throttle linkage. The shift cable is the first cable to move when the remote control handle is moved out of neutral. from control box to transom down the gunwale ,gunwale to centerline of motor @ transom,and transom to motor, then add 4 feet for cable … It's hard to get excited about installing a throttle cable, but without it, you couldn't control the speed of your motor. ABA-CABLE-13-GY Outboard Engine Remote Control Throttle Shift Cable 13ft for Yamaha Boat Motor Steering System 3.962m Blue. Teleflex Extreme are unarguably the best. (13.5mm) mounting holes. Pull the cable tight and secure it to the throttle lever using the throttle control clevis and the throttle control pin. Does anyone have the 704 install/setup documentation or suggestions? Move the control lever to "Neutral." Tweet. (430 mm) of clear space below the remote control for cable routing. All it needed was a regulator/rectifier. 704 Dual Binnacle Control Installation. Shift outboard into neutral. With new functionality and software upgrades, CL7 now has Command Link ® capability, which includes gauge integration, mapping and NMEA 2000™ networking. Measure the distance between the barrel holder's center and the mounting pin of the shift rod with a measuring tape. Start with the shift cable. Add to Cart. Will Charpentier is a writer who specializes in boating and maritime subjects. I recently installed an F9.9MLHD as a kicker. FREE Shipping by Amazon. Do not shift fully into neutral. Thread the flat nut and lock-washer onto the pin and tighten with an adjustable wrench. N 2. $236.99. A retired ship captain, Charpentier holds a doctorate in applied ocean science and engineering. 0 (163kb) 055000-224: 3300/33c engine connection kit for clutch or throttle – rev. Open the case of the remote control. work performed on a 2008 Yamaha 250 hp. Collection of yamaha 703 remote control wiring diagram. Add to My Wish List. Disconnect the shifter cable end at the engine. Push a cotter pin through the ends of the cables and bend the ends of the pins with a pair of pliers. Then, rotate anchor four turns toward the end of the cable. Seem to be one and the same as the Teleflex Extreme branded cables. (the base of the outer cable IS "locked" down at the engine base, correct?) 4.7 out of 5 stars. There must be at least 17 in. Yamaha Outboard OEM Multi-Function Gauge Tach Tachometer 6Y5-8350T-83-00. Tighten the cable trunnion with the adjustable wrench to secure the cable. Mark and drill four 17/32 in. All use the same arrangement for connecting both the throttle and shift cables to the lever that, when pushed forward or backward, makes the boat move forward or backward. your dealer install the optional chromium- Existing Technology; N/A plated water pump kit if you use the outboard motor in muddy or acidic water conditions. Shop with confidence - get free shipping to home or stores + price match guarantee! Unfortunately, somewhere in Yamaha outboard evolution, they decided that their engine throttles should move in the opposite direction of how they used to; the carb linkage on my new outboard is pushed by the cable to open the throttle while on my older Yamaha, the cable pulled the throttle open. In order to do that, you need three measurements. 57. Just because they are Yamaha. Refer to profile drawings and use appropriate drill template to cut mounting holes. Size: 647.04 KB. 703 @ SIDE MOUNT REMOTE CONTROL INSTRUCTION ... Yamaha Outboards 703 Operation Manual 20 pages. $232.99. 704 704-48205 Binnacle Single Engine Outboard Throttle Remote Control Box for Yamaha Outboard Engine 704-48205-P1-00. "Johnson Repair Manual -- 2.5 to 250 HP Models, 2002-2007"; Seloc Marine; 2007. Now go to the engine. Ensure the gear case is also in neutral by spinning the propeller. On the other hand, the Yamaha branded cables are made by Teleflex. Set a piece of onion-skin paper between the idle stop and the throttle arm. $232. Place throttle cable in upper anchor pocket. FREE Shipping by Amazon. I also purchased a 704 Dual Binnacle control and cables so that I can con***** both motors from the helm. 2. Close and secure the case of the remote control unit.. Find the throttle mounting location on the port side of the motor. Push a cotter pin through the ends of the cables and bend the ends of the pins with a pair of pliers. EMU30390 Muddy or acidic water Approval label of emission control certif- icate Yamaha strongly recommends that you have This label is attached to the bottom cowling. Have heard take meas. Attach the throttle cable casing guide to the hole at bottom corner of the throttle lever by inserting the pin through the clevis on the casing and setting the cotter pin through the end of the clevis, using a pair of needle nose pliers so the cotter pin is installed parallel to the raised rib on the corner where you attach the cable guide. DOWNLOAD. We have genuine Yamaha boat throttle cables and boat control cables for boats by Wellcraft, Misty Harbor, and more, in a variety of lengths for boats of all sizes. Get it as soon as Sat, Feb 6. Attach the throttle cable, not the cable casing guide, but the cable itself, to the throttle arm on the bottom of the throttle lever and tighten the locknut snugly with a small adjustable wrench. Your motor should use a pull to open control, but make sure by looking at where throttle cable will connect to engine and see if controls would have pull throttle linkage to open throttle on carb. Remove the cover screws, usually three, to open the unit. Start the motor and ensure the idle speed is correct for your motor -- the correct idle speed can be found in your motor operator's guide -- and visually verify that the idle speed screw is against its stop. This Yamaha remote control provides you with effortless, one-handed operation of the throttle and shift of your outboard. When you need to install a throttle cable in your outboard, the real work of installation is done at the motor rather than at the remote throttle lever, where the connection is nothing more than placing the cable under or around a screw. The shifter "slide" should have some marks on … . Source: mainetreasurechest.com. Lock the barrel holder with the cable latch. Yamaha Control Boxes. (152 mm) to the beginning of the first bend of control cables. 4.4 out of 5 stars. Place the end of the throttle cable on the throttle arm and the end of the shift cable on the shift gear. Will Charpentier is a writer who specializes in boating and maritime subjects. $232.99. When you're installing a new shift and throttle control, you're going to need to know the correct length for the control cables. Rupse Outboard Remote Control Box Push Open For Yamaha With 10 Pin Cable OEM 703-48205. Just picked up a used 2011 t60 to re-power my 17' Alii Kai. Remove the cover screws, usually three, to open the unit. 5.0 out of 5 stars OEM Yamaha Outboard 20’ Premier Control Cables. Remove the two screws that hold the remote throttle in place. Move the throttle cable, if necessary to ensure the idle speed screw remains on its stop while the motor is idling. 3. The manual states that the output is 80 watts maximum, or 10 amps at 12 volts DC. File Type: JPG. Move the motor into "Neutral" to rig the throttle cable. 98. If not, … Add to Cart. Dimension: 1600 x 1200. I … He is also a certified marine technician and the author of a popular text on writing local history. I can't imagine that the job is much different on other engines. Set the cable drum in place and thread the cable retainer screw through it, without tightening it. Try to remove the paper: if the cable adjustment is correct, the paper can be removed with a slight drag, but without tearing. 4.5 out of 5 stars. 4. The 704 Premium Control Boxes boast a sleek, rounded look that’s more than just aesthetically pleasing. So, take the cable, measure it tip to tip, and then round up to the nearest foot. Install cables into the remote control following the instructions provided with the remote con-trol. Installing Outboard 1. Ensure that the gearbox actuator moves fully into the reverse position. Compare. OUTBOARD MOTOR INSTALLATION Page 1D-10 90-859494R1 JUNE 2000 Shift Cable Install cables into the remote control following the instructions provided with the remote control. Yamaha Control and Throttle Cables. Create New Wish List. The first measurement is from the control, back along the gunnel, to the point where the gunnel and the … $46. 4.4 out of 5 stars. How to Install Boat Engine Control Cables By Will Charpentier When you remove the carburetor from your Yamaha outboard motor, or if the remote shift lever hesitates when you move the motor into or out of gear, you probably need to adjust the shift cable. Yamaha Outboard Cables. Installing, or "rigging," the cables for a boat's engine may vary somewhat because the remote control boxes have different features. Connect the cable to the throttle lever. By Will Charpentier . 03-01-2014, 07:29 PM. "Evinrude Repair Manual -- 2.5 to 250 HP Models, 2002-2007"; Seloc Marine; 2007. When you sync an outboard motor's carb, you adjust its linkage so that it performs in concert with the other carburetors on the motor. See also: Operating Manual @YAMAHA. The shift cable is the first cable to move when the remote control handle is moved out of neutral. #2. Visually verify that the fast idle lever is in the run position -- down instead of up. Once the throttle cable adjustment is correct, tighten the cable retainer screw snugly with a screwdriver. Reviewed in the United States on September 28, 2018. Probably a bet less of a price than for the Yamaha brand. Yamaha’s most exciting and streamlined instrumentation yet, the CL7 allows you to monitor vital boat functions and the performance of up to four outboards on a single screen. The end of the cable should slide over the pin on the end of the shaft shaft easily. This positions the control handle for the adjustment. Get it as soon as Thu, Apr 22. Then order 701-48101-11-00 701 starboard mount control with stop switch and two MAR-CABLE-xx-SC(replace xx with length cables needed) control cables. Get a great deal today on a new Yamaha boat engine control cable from Great Lakes Skipper's massive discount inventory! Tell your assistant to rotate the propeller shaft of the outboard slowly, by hand. Adjust cable anchor so throttle cam is against idle stop when throttle cable anchor aligns with mounting hole in throttle body. Use transom drilling fixture (91-98234A2) or attach (tape) engine mounting template (located in this manual) to boat transom. 99. Bend the ends of the cotter pin apart. Pull the control to the "Reverse idle" position. It came with a 703 control but the cables are too short for my boat. COUNTER ROTATION OUTBOARDS 3. . I purchased the remote control conversion kit, which I have installed. Refer to “Determining Recommended Outboard Motor Mounting Height”, preceding, and install outboard to the nearest recommended mounting height. Remote Control Yamaha ACC-GNRST-30-20 Installation Instructions. Move the binnacle forward and back, then back to the middle, NEUTRAL. Hello, I currently have an F 150 con*****ed by a 704 single binnacle control. $50.81. A retired ship captain, Charpentier holds a doctorate in applied ocean science and engineering. control cable installation manuals: 30-60 series adapter kits for clamp to bulk head – rev. Install the throttle cable trunnion in the housing pocket. Verified Purchase. Pull the cable tight and secure it to the throttle lever using the throttle control clevis and the throttle control pin. 88. I bought these control cables for my 22’ Grady White and they work great and were a perfect OEM replacement for the original cables. 56. Place the lock-washer on the throttle lever and thread the flat nut onto the lever, tightening it securely with an adjustable wrench. MarineEngine.com 184 Jones Drive Brandon, VT 05733 USA (800) 209-9624 (802) 247-4700 (802) 419-3055 Fax 1 (163kb) is-ca27024: 3300/33c dual station connection kit – rev. That'll be the replacement cable that you need. 14' REMOTE CONTROL CABLE MAR-CABLE-14-SC. Install cable retainer on anchor block. Rupse Outboard Remote Control Box Push Open For Yamaha With 10 Pin Cable OEM 703-48205. 20. Any other suggestions related to the removal of the center counsole would also be appreciated. He is also a certified marine technician and the author of a popular text on writing local history. I want to be able to remove the center console on my 1990 Montauk and am not able to figure out how to remove the cable to the Yamaha 704 Remote Control. Allow at least 6 in. NOTE: Install the shift cable to the engine first. And that's how my 703 control worked. Add to Wish List. Push inward on the shift cable until you feel resistance. Adjust the cable at the cable barrel, if necessary. The major components needed are: The good news was that our outboard motor, an 8HP Yamaha 4-cycle (model F8MLHC), already had generator coils installed (on top of the flywheel) at the factory. Adjust the cable so the cable barrel so that the installed throttle cable will hold the throttle arm against the stop. Install the throttle cable trunnion in the housing pocket. Since the shift cable is the first to move when you move the throttle/shift lever, complete the shift cable installation before installing the throttle cable. The process of routing the wires and outboard control cables can be a challenging task, to say the least. Pull firmly on cable to remove backlash. Wiring Diagram Sheets Detail: Name: yamaha 703 remote control wiring diagram – mercury outboard wiring diagram best of yamaha outboard ignition rh mmanews us. Place the end of the throttle cable on the throttle arm and the end of the shift cable on the shift gear. Hold twist grip in full SLOW position. Move the remote throttle to "Neutral." Move the control cable to a lower hole if the lever range is too short to fully engage the gearbox. Close and secure the case of the remote control unit.. Rigging the Shift Cable With the gearbox in neutral, and the helm in neutral you will insert the cable into the lower cowling, then place the barrel nut into its hole. Installing the Remote Control Cables. Slide the cable and cable barrel though the barrel-shaped mount called the "barrel holder." $46.98. The intuitive design consists of a thumb-operated engine trim/tilt switch on the handle. 0 (244kb) 055001-424: 3300/33c cable connectors ca27024p – rev.